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Toe Mulling Machine – PR 1138 Series

The PR 1138 Series Toe Mulling Machine is specifically designed to condition and prepare the toe and vamp areas of footwear uppers immediately before the lasting process. Using a combination of controlled heat, steam, and pressure, the machine softens the upper material, making it more flexible and easier to shape accurately around the last. This process significantly improves lasting quality while reducing wrinkles, tension marks, and material stress.

Built with Italian-designed heated pads and advanced electro-pneumatic controls, the PR 1138 Series delivers consistent performance across a wide range of footwear styles and materials. Available in both single and dual-station configurations, the machine helps manufacturers increase productivity while maintaining high-quality standards in footwear production.

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Proper preparation of the toe and vamp areas is critical to achieving smooth and accurate lasting results. The PR 1138 Series Toe Mulling Machine performs this essential operation by applying controlled steam and heat to activate and soften the upper material before it is stretched over the last.

The machine is equipped with pneumatic clamping systems that securely hold the upper in position while heated pads condition the material. Steam application helps improve material pliability, ensuring easier shaping during the forepart lasting process.

Available in single-station and dual-station models, the PR 1138 Series provides flexibility for different production volumes and factory requirements. Its robust construction and precise process control make it an essential machine for modern footwear manufacturing operations.

  • Electro-pneumatic toe and vamp mulling machine
  • Designed for pre-lasting upper preparation
  • Italian-designed heated pads
  • Pneumatic upper clamping system
  • Integrated steam activation system
  • Independent heat and steam regulation
  • Heated pads on both sides
  • Improves forepart lasting performance
  • Available in single and dual-station configurations
  • Heavy-duty industrial construction
  • Easy operation and maintenance
FeatureBenefit
Heated Pad SystemSoftens upper materials for easier lasting
Steam ActivationImproves material flexibility and shaping
Pneumatic ClampingHolds uppers securely during processing
Adjustable Heat ControlsOptimizes processing for different materials
Pre-Lasting ConditioningReduces wrinkles and material stress
Italian Pad TechnologyEnsures uniform heat distribution
Single & Dual Station OptionsSupports different production capacities
Electro-Pneumatic OperationDelivers consistent and repeatable results
SpecificationPR 1138/S (Single)PR 1138/D (Double)
Voltage415 V AC415 V AC
Power2.4 kW4.8 kW
Air Requirement6 Bar6 Bar
Machine Weight65 kg110 kg
Gross Weight105 kg170 kg
Machine Dimensions (mm)559 × 610 × 1296788 × 635 × 1296
Packing Dimensions (mm)709 × 760 × 1446938 × 785 × 1446

The PR 1138 Series Toe Mulling Machine is ideal for:

  • Toe area conditioning
  • Vamp softening operations
  • Pre-lasting preparation
  • Forepart lasting processes
  • Leather footwear manufacturing
  • Safety shoe production
  • Sports footwear manufacturing
  • Casual footwear production
  • Formal footwear manufacturing
  • Footwear assembly lines

Successful lasting begins with proper upper preparation. The PR 1138 Series ensures the toe and vamp areas are conditioned to the ideal flexibility before lasting, resulting in smoother shaping, better fit, and improved product quality.

Its combination of heat, steam, and pneumatic clamping technology helps manufacturers reduce defects while increasing productivity and consistency across production batches.

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